Job Purpose

Performs QA/QC inspection of materials, maintenance repairs, modifications and replacements of static equipment, process piping and storage tanks and its spares as per Company specifications, codes and standards and issues relevant reports. Co-ordinates and attends to destructive and non-destructive inspections at Plant & Non-plant areas, Warehouse, Contractors' or Vendors' workshop as per the specified requirements.

Job Context & Major Challenge(s)

Performing inspection and implementation of QA/QC requirements for pressure retaining equipment during repair/replacement/ modification works.
Ensuring QA/QC compliance and works as a Job Leader for Planned/unplanned Shutdown jobs.

Key Job Accountabilities - I

Perform inspection of all material or equipment such as valves, piping, gaskets, fittings, heat exchangers, pressure vessels etc., and reviews the certificates with respect to purchase orders, codes, standards and specifications requirement.
Provide support to Engineer for development of new welding procedure for Company/Contractor which includes witnessing of the testing. Maintain and update welding procedure qualification record/specification and welder qualification records for Company.
Coordinate and provide support to Engineer/End User for the periodic inspection of Gas Cylinder and Portable tanks and maintain the certificate/record and database.
Conduct or witness various non-destructive / destructive test on materials to assess conformity to requirements.
Perform required QA/QC services for the planned and unplanned work during shutdowns and ensures required work permits as QG host.

Key Job Accountabilities - II

Attend shutdown meetings related to Maintenance jobs and participates in site visits for deciding workscope and Pressure test waiver proposals.
Review Contractor's maintenance repair procedures (Quality plan, Inspection & Test plan, QA/QC procedure, WPS, Welder qualification record, etc.) related to modification, repair and replacement jobs or new project work executed by Maintenance as per approved EMOC.
Perform QA/QC activities (Welding/NDT/Heat treatment/ Pressure test /GRP/ FRP/ Composite wrapping etc.) as per specifications and contract requirements for plant maintenance activities on Company equipment or facilities.
Support closing of all Maintenance Work orders related to QA/QC activities in SAP and timely completion of all inspection reports and uploading in Meridium.
Perform audits on Suppliers and Contractor's Quality assurance and control systems, prepares and submit Audit report to Engineer for review.

Qualifications

Higher National Diploma (HND) in Mechanical Engineering or Engineering degree in Mechanical Engineering.
AWS-SCWI or CSWIP 3.2; or equivalent.
Professional certification in API 510, 570, 653 (as applicable);
Attended relevant courses and attained certification as: ASNT/PCN Level-2 in UT, MT, PT, RT or Advanced NDT.

Knowledge and/or Experience

4 years' experience in Material inspection, Fabrication, Welding, NDT, Testing and Painting/Coating activities in Oil & Gas Industry.
Good knowledge in International Codes and Standards (ASME, AWS, ASTM, API, NACE/ISO).

QA/QC Inspector